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NIMAK Automated mat application system

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NIMAK Automated mat application system

Applying self-adhesive mats has never been easier: With the new automated mat application system from NIMAK, you can combine precision, flexibility, and efficiency—perfectly matched to your production requirements.

Our challenge:

  • Application of self-adhesive mats to the vehicle body shell (e.g. insulation mats to the interior door trim, hood, trunk lid)
  • Flexible design → individual requirements (e.g. free design or choice of mat dimensions)

Solution:

  • Automated mat application systems  
  • Picking up the mat from the cardbox using a gripper
  • Removing the film from the mat
  • Checking the removal of the film
  • Applying the mat
  • Positioning check of the mat on the component
  • Automated mat availability control in the box
  • Possible individual specification of the required parameters (suction pressure, cycling, camera control)
  • Compatibility with corresponding commercially available robots
  • Flexible robot connection (Standard Profinet)

Features:

  • Single gripper (robot head) incl. camera for various mat variants
  • Gripper with integrated vacuum control to prevent loss of components + optimized control behavior to reduce air consumption costs              
  • Feeding station for insulation mats (sluice gate)     
  • Unit for removing the lining (foil removal)
  • Available as a stand-alone system or as an independent system with separate control
  • Operation via HMI
  • Commissioning and training by NIMAK staff possible 

Technical data:

  • Connection voltage: 400-480 V
  • Air supply: 6 bar
  • Operating system: Windows-10 based (actually)

Requirements:

Cell size 4,5m x 4,5m (depending on the component)